In core scenarios such as industrial control and command dispatch, the console serves as the hardware hub, and its stability directly determines the efficiency and safety of business operations. The core supporting this stability lies in the precise manufacturing processes and high-quality material selection inside the body. Today, we will take you deep into the console’s production workshop to unlock the craftsmanship behind the hardcore frame.
As the “backbone” of the entire device, the console’s frame bears the weight and operational load of all components, and its manufacturing process can be called the first line of defense for hardware quality. We use 2.0mm thickened cold-rolled steel plates as the frame base material. Compared with ordinary steel plates, cold-rolled steel undergoes low-temperature rolling process, resulting in finer grains, a tensile strength increase of more than 30%, and significantly enhanced wear resistance and impact resistance. In the cutting process, we abandon the traditional manual cutting method and adopt high-precision laser cutting technology, with an error controlled within ±0.1mm, ensuring the precise size matching of each steel plate and laying a solid foundation for subsequent assembly.
Welding technology is the key core of frame manufacturing. We adopt robotic automatic welding technology, which achieves uniform and full welds through preset precise programs, avoiding problems such as missing welding and incomplete welding that may occur in manual welding. After welding, the frame also needs to go through multiple grinding and slag removal processes to remove surface burrs and welding slag, and then enter the phosphating treatment link——through chemical conversion film technology, a dense phosphating film is formed on the surface of the steel plate, which greatly improves the adhesion and rust resistance of the subsequent coating. Finally, the electrostatic spraying process is used to evenly cover the surface of the frame with environmentally friendly powder coating. After high-temperature curing, the coating hardness reaches grade H, which is not only scratch-resistant and wear-resistant, but also can resist the erosion of harsh environments such as humidity, acid and alkali.
High-quality materials and precise processes complement each other, enabling our console frame to easily cope with long-term high-load operation. Whether it is the vibration environment of the industrial workshop or the 24-hour continuous operation of the command center, it can maintain structural stability without deformation or loosening. This is not only a adherence to hardware quality, but also a solemn commitment to the safety of users’ businesses. Choosing a high-quality console starts with understanding its core frame.
第二篇：材质为王·从源头把控控制台的
